Lean Production and Logistics

Lean production and logistics

Companies in high-wage countries like Germany, Austria, and Switzerland find themselves confronted with constantly growing cost pressure from low-wage countries in Asia and Eastern Europe. In addition, sales focal points are shifting, new procurement sources need to be found, which changes the supply chain, and innovations require the inclusion of suppliers. For this reason, manufacturing companies are working intensively on realigning their production and logistics strategy and their networks and on improving their operational efficiency.

In this challenging environment, ROI has production and logistics know-how and the necessary implementation expertise for supporting you on your path to lean logistics, lean production, and manufacturing excellence.

Below, you’ll find an overview of the services offered by ROI consulting, from production strategy to the implementation of designs on the shop floor.

 

Range of services in the area of lean production

Strategy and Structure

  • Global Manufacturing Footprint
  • Technology und make-or-buy strategy
  • Development of the company's lean vision
  • Adaptation of the Toyota Production system
  • Synchronized production system
  • Value-stream analysis and design
  • Plant structure, factory planning, best practice assembly
  • Feasibility studies
  • Due diligence

Lean Daily Management

  • Achievement of lean principles:
    - Flow principle
    - Customer-driven takt time
    - Pull principle
    - Zero defects
  • Production planning and controlling
  • Time managment - ROI operations-tracking method ROM ®
  •  ROI performance fee
  • Performance management / KPI
  • KVP / Kaizen
  • Total productive maintenance TPM
  • OEE optimization
    Increase of machinery performance

 Qualifizierung und Training

  • Lean training for management
  • Benchmarking comparison with the best performers 
  • Leadership in the lean factory
  • Specialty and methods training:
    - Lean Scanning
    - 20 Keys ®
    - Jidoka
    - Heijunka
    - Kanban
    - Poka Yoke etc.
  • Operational implementations in pilot areas -
    train the trainer
News
Testimonials

We published a request for tender, and ROI won the bid! ROI clearly identified savings potentials, offered professionally reasoned proposals, and backed it up with a schedule.  

Dr. Kai Brüggemann, Head of Central Logistics, Airbus Hamburg

© 2013 - ROI Management Consulting AG |