Lean Factory Model

The ROI Lean Factory Model

Conventional models for production systems tend to focus on sole optimization of production and logistics processes according to time-tested principles of takt, flow, pull and zero defects.

However, this approach comes up short. With the “ROI Lean Factory Model”, ROI Consulting has developed a holistic approach that comprises not only process optimization but also the realignment of organization and leadership systems and the rigorous advanced training of employees.

With its toolkits, the Lean Factory Model provides a substantive and conceptual framework for the systematic introduction of lean production. We tailor the best practices developed for each module to your individual needs and basic conditions.

Another important challenge is the parallel alignment of all indirect plant functions and the establishment of a lean culture through the comprehensive, targets-oriented teaching and practicing of time-tested lean methods. Here as well, we can draw upon years of implementation experience from a variety of projects.

Under the ROI model, systematic complexity management in close interaction with production, product development, and sales is put into effect in a focused, systematic manner as another important basis for product oriented and process oriented implementation of lean production.

 

ROI Lean Factory Model – designing the lean factory

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ROI provided us with crucial support in redesigning PEP for the Systems for Rail Vehicles unit. This challenging consulting work requires extensive knowledge and, above all, a well-designed concept. That is the only way to identify improvements that will stand the test in practice. 

Dr. Albrecht Köhler, Member of Management, Knorr-Bremse SfS GmbH

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