Increase transparency along your industrial value creation processes - with Digital Twins and process models from ROI Analytics Lab.

Throughout map your value chain digitally and use the IoT and modern algorithms to create real added value from your data.

Efficiency levers for your business processes

From product development through manufacturing to customer end-use: Networked digital twins allow completely new insights into all phases of the product life cycle and open up new efficiency potentials - up to predictive quality or predictive maintenance.

Our analytics experts accompany you in the realization of your networked Digital Twins along the entire value chain - from the sensor to the cloud, from visualization to deep learning algorithms.

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Independent coordination of systems / autonomous system decisions (e.g. model-predictive control, robot-supported process automation)

Pattern recognition and prognosis, e.g. predictive error recognition (predictive quality) as well as maintenance and repair (predictive maintenance)

Analyzed and contextualized information generates divisible knowledge (e.g. knowledge-based systems, digital operator support)

Obtaining information from the raw data by processing the data in Smart Cockpits & KPI reports or using a digital shop floor management solution

Capture & deliver relevant data from sensors, machines, IT systems and cyber-physical systems

Effizienzhebel für Ihre Geschäftsprozesse

Added value for your Company



Up to 60% less waste due to the introduction of a digital process twin in the coating process.1



Automates time savings of up to 90% by automating selected business processes and building reports.

neue digitale produkte


>20% ROI of a maintenance app on Smart Watches for predictive maintenance with optimized personnel deployment.2

Application example: Holistic quality management thanks to integrated networking

Grafik:Ganzheitliches Qualitätsmanagement dank durchgängiger Vernetzung
  1. nr 1Direct traceability of how, when and where the customer used the product.
  2. nr 2Analysis of the manufacturing data to exclude a production error.
  3. nr 3Simulation of the operating conditions using the product model to check whether fasteners are designed for this type of load.
  4. nr 4Adopt changes directly for the next products and include them in the requirements for new products.
  5. nr 5Installation of an anomaly detection system to inform customers of errors of this kind in the future and intervene before the error occurs.

Case Studies

Mann vor einem Laptop mit Digital Twin am Bildschirm

Process optimization through Predictive Quality and Predictive Production

When it came to improving a production plant for dashboards, an automotive supplier faced two challenges: the entire process chain – together with all risk factors in production and supplier management – had to become more transparent.

In only 4 weeks to a functional Digital Twin prototype

ROI supports you during the implementation of your digital twin throughout all project phases - from strategy development and implementation to the empowerment of your employees. With our tried and tested ramp-up approach, we ensure that the new solution can be used and pays for itself quickly:

Grafik: In nur 4 Wochen zum funktionsfähigen Digital Twin Prototypen

ROI Analytics Lab - Implementation Partner for your Industrial Data Journey

With its Analytics Lab, ROI supports industrial companies in the utilization of their data along the entire value chain. This includes the implementation of digital twins, the selection of the appropriate IoT architecture up to the anchoring of the new competences & roles in the organization. We advise our clients on strategic and technical issues as well as on the qualification and qualification of their employees:



Degree of maturity

Where do you stand in comparison to the best and the competition?

Value & Use Cases

Value & Use Cases

Which Use Cases do you use to create real business value?

IoT - IoT-Architektur

IoT Architecture

What IoT architecture do you need and what role do platforms play?



How do you establish analytics know-how in your organization and who do you need?



How can cultural change succeed without losing employees on the way?



Integrator & overall project management

Integration of all partners and overall project management through ROI.


Predictive analytics

Use of modern machine learning and AI procedures

Proof of concept

Proof of Concept

Implementation of an early proof of concept for your use cases in your infrastructure.


Operating model

Support during the transfer of the PoC into live operation.


Business Case & Partner Selection

Support in vendor selection for the optimal business case.




Broad portfolio of training courses and individual qualification programs.



Expert coaching also after the joint project.


Rolls & Career Paths

Development of new roles & career paths.

agiles management

Agile Project Management

Help with the anchoring of agile methods and agile mindsets.


Tools & Solutions

Extensive tool and user training.

Any further questions?

Contact our experts

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Why ROI?

>20 years Consulting experience

We are not a startup, but one of the leading operations consultancies. We bring with us both analytics expertise and industry and process know-how.

I4.0 Best Practice

We are the industry 4.0 forerunners. No matter how far you are with your digitization roadmap: We know the top use cases and know what really adds value.


We cooperate with various partners in the field of IoT & Analytics to find the best solution especially for you. We regularly implement PoCs with different providers in direct comparison.

Transformation & Organization

For >20 years we have been advising in organizational design and transformation. This is why we also know how you can anchor digital competencies in your organization.

Learning Campus

With a broad spectrum of training courses ranging from basic knowledge to individual training simulations, our Learning Campus ensures that your employees are empowered in the long term and that the knowledge remains, even when the consultant leaves.

ROI Analytics Track Record:

Since 1999

Support in the implementation of ERP, MES, BI and PLM systems


Simulation-based optimization as part of the consulting offer in the area of logistics networks & Global Manufacturing Footprint

2016: “ROI goes Cloud”

100% migration of internal ROI systems to the cloud


First area-wide Self-Service BI


First digital 
process twin 
(foaming process)


Implementation of a 
digital process twin 
(coating process) in a hybrid 
cloud architecture


Retrofit of a 
production line


Computer vision
based maintenance system


Development & 
Commissioning of a 
supply chain visibility


physical Analytics Lab
@ ROI Munich

Start your Data Journey!

Gain an initial insight into how manufacturing and customer data is collected and used as part of your value creation processes. The one-day Discovery Workshop is the ideal starting point for your personal Data Journey and provides important impulses for the topics Analytics, IoT & Digital Twin. The content of the workshop can be modularly structured and adapted to your needs:

Data Journey
  • Impulse Analytics, IoT & Digital Twin (ROI)
  • Recording of potentials & use cases
  • Determination of your current level of maturity
  • Evaluation of today's infrastructure and architecture

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sebastian grundstein

Talk to our experts!

Dr. Sebastian Grundstein

Dr. Sebastian Grundstein has been Head of the ROI Analytics Lab since 2017. He has been helping companies make data-driven decisions since 2012. His consulting focuses are in the areas of digitization, data analytics and digital factory. Dr. Sebastian Grundstein studied mechanical engineering and received his doctorate in the field of simulation-based optimization of production systems.


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