- Structured analysis and optimization of the existing factory design.
- Objectives: Achieving short-, medium-, and long-term cost reductions end-to-end; establishing a holistic, globally competitive production system; implementing a manufacturing and assembly strategy aligned with target costs.
Product Manufacturing Excellence
Product Manufacturing Excellence means systematically unlocking potential for cost reduction and performance improvement in production. The goal is to develop a future production setup that ensures full transparency of manufacturing costs, a high maturity level of production capacities, and a globally competitive layout. Additionally, such a production system is characterized by high cost efficiency.
To effectively support companies in achieving Product Manufacturing Excellence, EFESO focuses on three key areas:
Manufacturing cost optimization
Launch & Ramp-up management
- Preventive analysis of bottlenecks and immediate improvement of availability.
- Reliable ramp-up of production volumes, support for maintenance processes.
- Implementation of measures to quickly increase maturity levels.
Task force management
- Rapid, reactive stabilization of critical processes and production capacities.
- Optimization of OEE indicators and industrialization processes to achieve the planned ramp-up curve.
PROJECT EXAMPLE:
Cost reduction during eMobility transformation
During shorten time to market in eMobility transformation, EFESO's Manufacturing Cost Optimization approach leads to needed cost improvement
Initial situation
- Our client as Tier 1 supplier, faces major challenges in eMobility transformation regarding competitive design, pricing pressure and short development time
- At the same time, there is an existing footprint due to traditional business with a high vertical integration of production technology
- Cost-efficient implementation of requirements from future business in traditional world
Approach / method
The key processes are:
Customer Calue Added
CONTACT
End-to-end solution portfolio for product excellence
Product Profitability Excellence
Product Development Excellence
Product Machining Excellence
Product Excellence Mindset
CASE STUDIES & INSIGHTS - PRACTICAL EXAMPLES
Mega Casting
INSIGHT:
Find out how mega casting can help you achieve strategic production cost advantages and reduce your carbon footprint.
Performance Booster
INSIGHT:
Identify bottlenecks, resolve them effectively – and boost results fast.
By optimizing machines and equipment, companies can increase output quickly while achieving long-term cost reductions. A targeted approach that directly impacts competitiveness and performance.
Global Footprint and Manufacturing Excellence
INSIGHT:
Learn more about the most important geopolitical trends, the challenges for the manufacturing industry, and how to meet them.
EV Launch Management
INSIGHT:
With EFESO’s integrated EV Launch Management approach, manufacturers can manage the development and market introduction of new vehicle series more securely, efficiently, and profitably – accelerating their path into the electric future.
CapEx
INSIGHT:
Learn how to invest in the future sustainably through CapEx optimization. By holistically optimizing long-term investments, companies can improve margins, strengthen cash flow, and drive innovation.