With EFESO, commercial vehicle manufacturers and their suppliers lead transformation processes in the operations areas to success - in individual business units and plants as well as in the global plant- or corporate network. 

We develop adequate ways to improve business processes, optimize cost structures and offer customer-centric solutions. In doing so, we establish the efficient use of Industry 4.0 technologies, increase the maturity of sustainability programs, and combine digitization and sustainability initiatives.

SOLUTIONS FOR YOUR CHALLENGES

Clients

Logo Knorr-Bremse
Logo MAN
Logo Esterer
Logo KION Group


CONTACT

Ralf Bechmann

Ralf Bechmann
Partner

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Florian Roth

Florian Roth
Managing Director

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CASE STUDIES & INSIGHTS - PRACTICAL EXAMPLES

Aufnahme eines Fertigungsstraße für LED
©ROI/Bilton

CASE STUDY:

Innovation impulses for lighting designers. The LED revolution has made many business models obsolete, while the wave of digitization and the associated technological change have increased the pace of change by a factor of X. To keep pace here, agile working methods are necessary not only in manufacturing, but also in R&D. Lean methods can prove particularly helpful - but can they be transferred 1:1 from manufacturing to development?

CASE STUDY:

An automotive supplier improved the transparency of work and organizational processes in a production plant for dashboards. With a "Digital Process Twin" from EFESO, the company reduced the reject rate and made improvement potentials in its value creation networks visible.

Zwei sitzende Frauen klatschen
Lean Digital Manager ©S_L/shutterstock.com

CASE STUDY:

Shaping the factory of the future with Lean 4.0. How can lean principles be combined with the technologies and possibilities of networked digitization in value creation networks? By further qualifying employees to become decision-makers. The EFESO certification program for "Lean Digital Manager" shows how digitalization of lean production works. To do this, it combines strategies with Industry 4.0 technologies.

DIGITALES SHOPFLOOR MANAGEMENT

CASE STUDY:

Performance increase on the shop floor. Should every employee receive shift planning via smartphone? Or the plant management can compare solution proposals on a virtual dashboard in real time in the event of disruptions in the production flow? Thanks to the available IoT technologies, these and many other work simplifications of a digital shop floor management can be easily implemented today. Automobile manufacturers in particular like to take advantage of the opportunities offered by digitization and already have various systems in use, at all stages of maturity.

ROI Case Studie - Lean Transformation

CASE STUDY:

In the lean production system of an automobile manufacturer, a premium model with a wide range of variants and vertical integration rolled off the assembly line. But then the new head of production set the goal of introducing two additional series on the same line within just five months. The company used this challenge to realign its production, increasing the volume of manufactured cars by 85%.

Aufnahme eines Lagers mit Gabelstapler zur Fabrik- und Logistikplanung
@Adobe Stock

CASE STUDY:

An automotive supplier consolidates four parts warehouses into one warehouse. Three distribution centers of a company from the automotive industry should be integrated into an existing fourth. With the support of EFESO, the company mastered this task in eight weeks. To do this, it developed five solution scenarios with different degrees of automation (“minimal invest” to “fully automated”) including layouts and monetary evaluation.

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Whether it is lower energy consumption of production machines in standby mode or shorter distances in logistics: Even small changes can significantly improve the overall sustainability balance of a product.

CASE STUDY:

An automotive supplier harmonizes production planning and control in ten factory locations around the world. With EFESO, the company develops a suitable solution concept for a suitable software solution. This enables a standardization of the planning process and thus more flexibility and efficiency. Likewise, a long-term capacity planning of the plant group can be carried out in the new software.

CASE STUDY:

A leading automotive manufacturer wants to make its procurement sustainable and measure progress through KPIs. But the goals cannot be achieved via the purchasing side alone - the company needs a company-wide ESG strategy.

INSIGHT:

Find out how mega casting can help you achieve strategic production cost advantages and reduce your carbon footprint.

INSIGHT:

By identifying and addressing the key cost drivers in packaging solutions, companies can unlock significant savings at both the product and organizational level – while contributing to sustainability goals.

INSIGHT:

Learn how the EFESO ‘Margin Maximizer’ helps leading companies to secure their profitability in times of upheaval.

INSIGHT:

With progressive cost management and proven tools to improve profitability, EFESO helps companies strengthen their financial performance – even in challenging and volatile market environments.

INSIGHT:

With EFESO’s integrated EV Launch Management approach, manufacturers can manage the development and market introduction of new vehicle series more securely, efficiently, and profitably – accelerating their path into the electric future.

INSIGHT:

Get exclusive insights into the charging infrastructure market with expert assessments of the key drivers for profitability and innovation.

INSIGHT:

Learn how to sustainably increase profitability through comprehensive inflation management.
With an integrated approach, EFESO helps suppliers recover inflation-driven costs and strengthen their position in the value chain.

INSIGHT:

Learn how to invest in the future sustainably through CapEx optimization. By holistically optimizing long-term investments, companies can improve margins, strengthen cash flow, and drive innovation.