EFESO is an established consulting partner in the automotive industry. With an international team, we consistently align the value creation structures of our clients worldwide for the future and growth – with agile development and production networks, resilient and sustainable supply chains and profit-oriented cost structures.

EFESO ONCE AGAIN “BEST CONSULTANTS” IN THE SECTOR “AUTOMOTIVE & SUPPLIERS”

For the twelfth time in a row, EFESO Management Consultants has been recognized by brand eins and Statista in the renowned industry study “Best Consultants” (formerly: ROI-EFESO). The respondents confirmed the top position already achieved in previous years in the “Automotive & Suppliers” industry segment of the ranking.

We would like to thank everyone involved for the trust they have placed in us and for all the recommendations that led to us being awarded the “Best Consultants” seal.


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As a client, you benefit from our unique industry expertise, which we have been using for decades as a lead advisor and expert in performance excellence in the automotive industry. Whether with OEMs, module and system suppliers, component manufacturers or parts suppliers: we combine best-practice thinking with the pursuit of innovation – and focus strictly on creating measurable results and building on successes when working with you. The focus can be on the following areas of activity, for example:

SOLUTIONS FOR YOUR CHALLENGES

VISION, UNITY AND COURAGE – A RECOMMENDATION FOR ACTION

The transformation of the German automotive industry is a marathon - not a sprint. In Automobilwoche's “Cockpit Talk”, Jost Kamenik and Dr. Uwe Steinkötter explain how OEMs and suppliers can take advantage of opportunities, play to their strengths and tap into new business areas.


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CONTACT

Ralf Bechmann

Ralf Bechmann
Partner

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Florian Roth

Florian Roth
Managing Director

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Felix Erhard

Dr. Felix Erhard
Principal

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CASE STUDIES & INSIGHTS - PRACTICAL EXAMPLES

Bild einer Maschine in der Autoindustrie
©WEBASTO Group

CASE STUDY:

Competition like in the Bundesliga: A leading global automobile manufacturer wanted to mobilize and accelerate its entire network of nine factories in terms of costs and quality. With EFESO, the group established a completely new, soccer-inspired practice of competing for a championship lead. The project team thus dynamized rigid factory structures and work routines.

Bild einer Montagestraße für Autos mit Robotrarmen
©xieyuliang/shutterstock.com

CASE STUDY:

Do you speak OPEX? Can you improve on a success story? Certainly, if you have a sense for the right fields of action. An automotive supplier is well-established worldwide, with around 20 successful plants in Asia, Europe and North America. Thanks to good customer proximity, the sites have developed good business relationships over the years and organised their production processes independently. But now it was time to share this knowledge among themselves. The method: by introducing OPEX (operational excellence) together with EFESO across the entire operation area.

Aufnahme eines Fertigungsstraße für LED
©ROI/Bilton

CASE STUDY:

Innovation impulses for lighting designers. The LED revolution has made many business models obsolete, while the wave of digitization and the associated technological change have increased the pace of change by a factor of X. To keep pace here, agile working methods are necessary not only in manufacturing, but also in R&D. Lean methods can prove particularly helpful - but can they be transferred 1:1 from manufacturing to development?

CASE STUDY:

An automotive supplier improved the transparency of work and organizational processes in a production plant for dashboards. With a "Digital Process Twin" from EFESO, the company reduced the reject rate and made improvement potentials in its value creation networks visible.

Zwei sitzende Frauen klatschen
Lean Digital Manager ©S_L/shutterstock.com

CASE STUDY:

Shaping the factory of the future with Lean 4.0. How can lean principles be combined with the technologies and possibilities of networked digitization in value creation networks? By further qualifying employees to become decision-makers. The EFESO certification program for "Lean Digital Manager" shows how digitalization of lean production works. To do this, it combines strategies with Industry 4.0 technologies.

Mann mit Kontrollpanel zur Prozessoptimierung der Produktion

CASE STUDY:

Predictive Quality and Production. Find out how a Tier 1 automotive supplier was faced with the task of developing electromechanical components for a future electric vehicle concept. With a steep start-up curve to the customer's usual series quality, the company had to implement a new production technology with new materials. Together with EFESO, it expanded its necessary core competencies.

DIGITALES SHOPFLOOR MANAGEMENT

CASE STUDY:

Performance increase on the shop floor. Should every employee receive shift planning via smartphone? Or the plant management can compare solution proposals on a virtual dashboard in real time in the event of disruptions in the production flow? Thanks to the available IoT technologies, these and many other work simplifications of a digital shop floor management can be easily implemented today. Automobile manufacturers in particular like to take advantage of the opportunities offered by digitization and already have various systems in use, at all stages of maturity.

ROI Case Studie - Lean Transformation

CASE STUDY:

In the lean production system of an automobile manufacturer, a premium model with a wide range of variants and vertical integration rolled off the assembly line. But then the new head of production set the goal of introducing two additional series on the same line within just five months. The company used this challenge to realign its production, increasing the volume of manufactured cars by 85%.

Aufnahme eines Lagers mit Gabelstapler zur Fabrik- und Logistikplanung
@Adobe Stock

CASE STUDY:

An automotive supplier consolidates four parts warehouses into one warehouse. Three distribution centers of a company from the automotive industry should be integrated into an existing fourth. With the support of EFESO, the company mastered this task in eight weeks. To do this, it developed five solution scenarios with different degrees of automation (“minimal invest” to “fully automated”) including layouts and monetary evaluation.

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[Translate to English:]

Whether it is lower energy consumption of production machines in standby mode or shorter distances in logistics: Even small changes can significantly improve the overall sustainability balance of a product.

CASE STUDY:

An automotive supplier harmonizes production planning and control in ten factory locations around the world. With EFESO, the company develops a suitable solution concept for a suitable software solution. This enables a standardization of the planning process and thus more flexibility and efficiency. Likewise, a long-term capacity planning of the plant group can be carried out in the new software.

CASE STUDY:

In order to achieve the sustainability targets it has set itself, an automotive supplier must optimize its more than 70 existing plants worldwide in terms of emissions and resource consumption. Together with the customer, ROI-EESO develops an overarching target picture to evaluate the maturity level and derive a sustainability roadmap for all sites.

CASE STUDY:

A leading automotive manufacturer wants to make its procurement sustainable and measure progress through KPIs. But the goals cannot be achieved via the purchasing side alone - the company needs a company-wide ESG strategy.

INSIGHT:

Find out how mega casting can help you achieve strategic production cost advantages and reduce your carbon footprint.

INSIGHT:

By identifying and addressing the key cost drivers in packaging solutions, companies can unlock significant savings at both the product and organizational level – while contributing to sustainability goals.

INSIGHT:

Learn how the EFESO ‘Margin Maximizer’ helps leading companies to secure their profitability in times of upheaval.

INSIGHT:

With progressive cost management and proven tools to improve profitability, EFESO helps companies strengthen their financial performance – even in challenging and volatile market environments.

INSIGHT:

With EFESO’s integrated EV Launch Management approach, manufacturers can manage the development and market introduction of new vehicle series more securely, efficiently, and profitably – accelerating their path into the electric future.

INSIGHT:

Get exclusive insights into the charging infrastructure market with expert assessments of the key drivers for profitability and innovation.

INSIGHT:

Learn how to sustainably increase profitability through comprehensive inflation management.
With an integrated approach, EFESO helps suppliers recover inflation-driven costs and strengthen their position in the value chain.

INSIGHT:

Learn how to invest in the future sustainably through CapEx optimization. By holistically optimizing long-term investments, companies can improve margins, strengthen cash flow, and drive innovation.

INSIGHT:

Learn more about the strategic levers for optimizing the supply chain and the effects on your company.

INSIGHT:

Learn more about the data-driven approach to SCM planning and the five success factors for dynamic markets.

INSIGHT:

Is your supply chain ready for the next crisis? Find out with the ‘Supply Chain Management Maturity Check’.

INSIGHT:

Learn more about EFESO’s ‘Performance Programs for the CEE Region’ and the seven levers for performance optimization.

INSIGHT:

Learn more about the most important geopolitical trends, the challenges for the manufacturing industry, and how to meet them.

INSIGHT:

Discover how to transform your supply chain management into a high-performing end-to-end organization, enhancing your company's agility and resilience.

INSIGHT:

Learn more about the US market, upcoming political changes, and a five-step approach to develop a robust, forward-looking strategy.

INSIGHT:

Learn about the key success factors for integrated distribution centers and agile, resilient supply chains.

INSIGHT:

Learn how ‘Procurement Spend Cube Analytics’ can help you quickly identify savings potential in procurement.

INSIGHT:

Learn how to increase the resilience of supply chains while maintaining profitability. We describe a best practice EFESO client case from the automotive industry. Additionally, we name the key initial questions for four central fields of action and essential steps on the path to resilience.