Profitability and growth in the Automotive Industry

Unlock cost-reduction potential and maximize margins with EFESO

Global supply shortages, volatile raw material prices, stricter regulatory requirements, and the technological shift toward electromobility are increasing pressure on the automotive industry to reevaluate and evolve traditional processes and business models. At the same time, EBIT per vehicle or component is steadily declining for many companies in the sector – a critical situation exacerbated by tariffs and trade conflicts in core markets.

At the same time, attractive growth opportunities are emerging – for those willing to break away from conventional processes and rapidly enable their organizations to transform. The transition to e-mobility, new business models such as car-as-a-service, and digital platform solutions open up space for innovation and differentiation. New revenue streams are arising in data-driven services, autonomous driving, and the connected car segment. In addition, there is growing end-customer demand for digital, sustainable, and flexible mobility solutions – offering opportunities to tap into new market segments and build valuable relationships with OEMs, suppliers, and target customer groups.

Strengthening innovative power

To secure and enhance long-term profitability, companies should focus on agile structures, digital business models, and collaborative ecosystems. Investments in R&D, the targeted development of digital capabilities, and the optimization of the value chain – for example through AI-supported processes – are essential levers. At the same time, fostering strategic partnerships is key to strengthening innovation and opening new market access. The foundation for all of this lies in effective complexity and cost management.

 

EFESO ONCE AGAIN “BEST CONSULTANTS” IN THE SECTOR “AUTOMOTIVE & SUPPLIERS”

For the twelfth time in a row, EFESO Management Consultants has been recognized by brand eins and Statista in the renowned industry study “Best Consultants” (formerly: ROI-EFESO). The respondents confirmed the top position already achieved in previous years in the “Automotive & Suppliers” industry segment of the ranking.

We would like to thank everyone involved for the trust they have placed in us and for all the recommendations that led to us being awarded the “Best Consultants” seal.


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Holistic view on complexity management and cost reduction

Identify all relevant cost levers across both direct and indirect areas of your organization with EFESO – and leverage our industry expertise to apply them profitably and with a strong focus on quality.

We offer targeted complexity management, impactful and collaborative supplier and procurement management, as well as consistent implementation of lean principles. This combination has proven to be a key success factor in profitability improvement projects, especially in the context of:

  • Performance boost for profitability programs
    Holistic profitability initiatives focusing on revenue and cost optimization along the entire value chain – from procurement to delivery; Cost reduction through targeted cost-value engineering, efficient processes, and lean organizational structures (e.g., zero-based approaches); Integration of regulatory and market-related changes, such as CO₂ targets or new trade restrictions, into analysis and implementation.
  • Enhancing supplier and innovation management
    Establishing efficient and collaborative partnerships between OEMs and OES to drive performance and innovation.
  • Einkaufsoptimierung
    Advancing procurement structures and processes to ensure long-term profitability – for example, by adapting sourcing strategies, optimizing value streams, and increasing flexibility in response to market, cost, and demand fluctuations.

VISION, UNITY AND COURAGE – A RECOMMENDATION FOR ACTION

The transformation of the German automotive industry is a marathon - not a sprint. In Automobilwoche's “Cockpit Talk”, Jost Kamenik and Dr. Uwe Steinkötter explain how OEMs and suppliers can take advantage of opportunities, play to their strengths and tap into new business areas.


To the Interview

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CONTACT

Ralf Bechmann

Ralf Bechmann
Partner

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Florian Roth

Florian Roth
Managing Director

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Felix Erhard

Dr. Felix Erhard
Principal

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CASE STUDIES & INSIGHTS - PRACTICAL EXAMPLES

Bild einer Maschine in der Autoindustrie
©WEBASTO Group

CASE STUDY:

Competition like in the Bundesliga: A leading global automobile manufacturer wanted to mobilize and accelerate its entire network of nine factories in terms of costs and quality. With EFESO, the group established a completely new, soccer-inspired practice of competing for a championship lead. The project team thus dynamized rigid factory structures and work routines.

CASE STUDY:

An automotive supplier improved the transparency of work and organizational processes in a production plant for dashboards. With a "Digital Process Twin" from EFESO, the company reduced the reject rate and made improvement potentials in its value creation networks visible.

ROI Case Studie - Lean Transformation

CASE STUDY:

In the lean production system of an automobile manufacturer, a premium model with a wide range of variants and vertical integration rolled off the assembly line. But then the new head of production set the goal of introducing two additional series on the same line within just five months. The company used this challenge to realign its production, increasing the volume of manufactured cars by 85%.

CASE STUDY:

An automotive supplier harmonizes production planning and control in ten factory locations around the world. With EFESO, the company develops a suitable solution concept for a suitable software solution. This enables a standardization of the planning process and thus more flexibility and efficiency. Likewise, a long-term capacity planning of the plant group can be carried out in the new software.

INSIGHT:

Find out how mega casting can help you achieve strategic production cost advantages and reduce your carbon footprint.

INSIGHT:

Learn how the EFESO ‘Margin Maximizer’ helps leading companies to secure their profitability in times of upheaval.

INSIGHT:

With EFESO’s integrated EV Launch Management approach, manufacturers can manage the development and market introduction of new vehicle series more securely, efficiently, and profitably – accelerating their path into the electric future.

INSIGHT:

Read here how EFESO’s team can help you to professionalize your receivables management and make your organization more agile and more resilient to phases of inflation/deflation.

INSIGHT:

Discover how one Tier-1 supplier is expanding into the fast-growing e-axle sector, closing a profitability gap, and meeting customer-specific design requirements through a best practice project with EFESO.